The Automatic Bag Case Pack System places bags into cases then palletizes the finished case goods. It can orient and conform a range of varying bag sizes to fit within the fixed case size, allowing the system to accommodate a wide range of SKU assortments. The system incorporates a case erector to open, form, and stage cases and features a pneumatic dual-case staging system with an automatic flap folding apparatus to funnel and ensure consistent bag placement into the case. The simultaneous ‘dual case’ pack design enhances throughput capacity.

The bag in-feed conveyance includes a pacing system, servo controlled overhead turner for bag  orientation, a bag accumulator to stage the pick assortment, a pick point with heavy-duty slider deck support and actuating plate for precise bag positioning, and a bag squaring table to conform oversized bags to fit within the staged empty cases.

The single robot serves both the case pack function and case palletizing function, as well placing slip sleets onto the pallet or introducing tie-sheet between layers. In addition to case packing and palletizing, the cell can also palletize bags into gaylord trays or directly onto a pallet.      

Customized End of Arm Tools (EOAT) are designed for each unique application, enabling the system to conform to multiple production requirements. When multiple EOATs are required, an automatic EOAT changeover process can be incorporated. A chuck device connects the robot to the EOAT, providing intercommunication, power, and air service. Unused EOATs can be stored away from the machine. The system utilizes wireless pneumatic manifolds to reduce wire fatigue within the robot as well as advanced diagnostics through the HMI.